Automation Manufacturing
Our Automation Manufacturing division offers cutting-edge solutions for camera module assembly, including OIS VCM Assembly, Lens Assembly, Lens Insertion, Lens MTF Sorting, Lens ID Sorting, and Automated Dispensing machines, designed to enhance precision, efficiency, and quality in high-volume production environments.
OIS VCM Assembly Machine
The OIS Voice Coil Motor Assembly Machine is a fully automated production machine designed for assembling OIS/AF (Optical Image Stabilization/Auto Focus) voice coil motors (VCMs) used in compact camera modules. Here are the key details:
Purpose and Benefits:
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The machine replaces labor-intensive production lines, making it ideal for high-volume productions.
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It significantly boosts product yield and ensures excellent quality.
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The modular design allows easy modification for product design changes, protecting the capital investment.
Specifications:
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Cycle Time Per Sample: Less than 4 seconds
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Motor System: Servo-based
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Sorting Class: 4 types (A, B, C, D)
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Power: AC220V, 50/60Hz
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Compressed Air: 6 Kg/cm², 10L/min
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Power Consumption: 15KW
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Dimensions: 4490mm (L) x 1330mm (W) x 1800mm (H)
Application:
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High precision manufacturing automation equipment for OIS and AF VCMs.
This machine streamlines the assembly process, eliminates human errors, and ensures consistent quality.
Lens Assembly Machine
This machine streamlines lens assembly, reduces manual labor, and enhances production efficiency.
Machine Overview:
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The Lens Barrel Assembly Machine is designed for assembling camera lens elements into the lens barrel with high precision.
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It accepts separate feeding of lens elements and lens barrels.
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The assembly process is automated using computer vision technology.
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The machine can handle up to 12 lens elements for each lens.
Key Features:
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Fast Cycle Time: The machine achieves a cycle time of less than 8 seconds, making it one of the fastest in the industry.
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Optimized Operation Sequence: The system’s operation sequence is optimized for efficiency.
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Ease of Use: Trays can be easily placed inside or removed from the system.
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Output Tray: Assembled parts are placed orderly in the output tray without manual intervention.
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Clean Room Operation: The machine can operate in clean room environments using optional FFUs (Fan Filter Units).
Specifications:
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Motor System: Servo-based
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Supported Lens Sizes: ψ2.8mm~ψ15mm
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Repeatability: ±0.010mm (positioning); ±0.001mm (height)
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Compressed Air: 6Kg/cm², 100L/min
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Power: 3-phases, AC 220V, 50/60Hz, 2.0KW
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Dimensions: 1850mm (L) x 1550mm (W) x 1700mm (H)
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Weight: 700Kg
Benefits:
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Increased throughput and yield.
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Avoids human errors and contamination risks.
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Ensures a higher quality final product.
Specifications:
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Cycle Time: Less than 5 seconds
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Motor System: Servo-based
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Supported Lens Sizes: ψ2.8mm~ψ15mm
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Lens Height Accuracy: ±0.025mm
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Lenses Assembly Torque Control: 0-5000 gf-cm (resolution ±1.0gf-cm)
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Power: 3-phases, AC 220V, 50/60Hz, 2.0KW
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Dimensions: 1100mm (L) x 700mm (W) x 1700mm (H)
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Weight: 300Kg
Lens Insertion Machine
This machine streamlines lens assembly, enhances production efficiency, and ensures a higher quality final product.
Machine Overview:
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The Lenses Insertion Machine automates the process of assembling camera lens elements into the lens holder with high precision.
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It accepts separate feeding of lenses and lens holders.
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Computer vision technology aids in inserting lenses into the lens holder.
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The height of lenses during insertion is controlled using a precision probe (or laser as an option).
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Precise torque control is applied when inserting threaded lenses into the lens holder.
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Previously, this assembly process was semi-automatic with manual labor, leading to potential damage and lower yield.
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The system is designed for mass production and achieves a short cycle time through optimized operation sequences.
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Trays can be easily placed inside or removed from the system.
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Assembled parts are orderly placed in the output tray without operator intervention.
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The automated lenses insertion system can operate in clean room environments using optional FFUs.
Benefits:
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Increased throughput and yield.
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Elimination of human errors and contamination risks.
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Clean room operation capability.
Lens MTF Sorting Machine
The Lens MTF Sorting Machine is an automated sorting system designed for mobile phone lenses in a mass production environment. Here are the key details:
Integration with MTF Machine:
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Seamlessly integrates with MTF (Modulation Transfer Function) measurement machines.
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Sorts lenses into different quality grades based on MTF results.
Cycle Time:
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Achieves a short cycle time of less than 2 seconds through optimized operation sequences.
Operation and Ease of Use:
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Input and output trays are organized efficiently to save valuable time.
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Precise gripper system directly utilizes MTF measurement results to sort lenses into up to four quality grades.
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No operator intervention required—lens samples are orderly placed in respective trays.
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Increases throughput and avoids human errors or contamination risks.
This machine ensures high-quality lens sorting while optimizing production efficiency.
Specifications:
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Cycle Time Per Sample: < 2 seconds
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X/Y/Z Mechanical Travel: X=400mm; Y=500mm; Z=150mm
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Compatible MTF Machines: Trioptics, UMA, IMT2
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Motor System: Servo
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Sorting Class: 4 types (A, B, C, D)
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Power: AC220V, 50/60Hz
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Compressed Air: 6 Kg/cm², 10L/min
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Power Consumption: 1.2KW
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Dimensions: 650mm (L) x 650mm (W) x 1480mm (H)
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Weight: 200Kg
Spec:
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Ultra-short cycle time (less than 1 second).
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Motor system is servo-based.
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Supports sorting of up to 4 unique ID classes.
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Clean room compatible (optional).
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Power: AC 220V, 50/60Hz
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Dimensions: 1400(L) x 800(W) x 1760(H) mm
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Weight: 600Kg
Lens ID Sorting Machine
The Lenses ID Sorting Machine is designed for sorting lenses based on their unique identification (ID) numbers. Here are the key points:
Purpose: Lenses production often requires sorting based on ID numbers engraved directly on the lenses. Sorting ensures that lenses with the same ID are grouped together.
Operation:
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The machine visually recognizes the lenses’ IDs.
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It groups lenses with the same ID into trays.
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The system is optimized for ease of use, and trays can be easily placed inside or removed.
This sorter increases production throughput, reduces human errors, and maintains a high-quality final product.
Automated Dispensing Machine
The Adhesive Dispensing System is designed for automated dispensing of adhesives in optical and electronic component production. Here are the key points:
Purpose: The system delivers precision and accuracy required for small electronics manufacturing and assembly processes.
Applications: Whether it’s bonding, sealing, or encapsulation, this system’s automated dispense technologies provide unmatched reliability and durability.
Features:
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Components can be fed into the machine without sorting.
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Finished components are automatically placed in an output tray.
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Flexible and modular designs adapt easily to changing materials and parts.
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Streamlines processes, improves productivity, and reduces costs.
